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Preface ^8^a"`O(utQ_:gl Thank you very much for using Xingde pump! ,gO(uffN:N`cO tQ_TM NSW(Θ:g0 NSW(wzzlvd\OelSO(ulaNy0:NNO,g:g'`_0REQR0WS%cv^ gHe0WO(u `(W[ň0O(uKNMR ~,gO(uffN (ukYUO{0 This instructions will provide you with the operation methods and matters needing attention of "Xingde TM" three-leaf Roots blower and three-leaf Roots vacuum pump. In order to give full play to the performance of the machine and use it effectively, please read the instructions carefully before installation and use, and keep them properly after use. NSW(Θ:g/f,glQS(W8TSVEHQۏb/gvW@x N 2008t^hQe_Sv Sl{mn S 4l_sQtSe_0~ge0NO0NOjVX0'`Oo0~b9(uNOveNT0ONb/gRϑĖS CADKbkHQۏ R]Y|o hKmYPhQ0 Roots blower with three blades is a new design and development of double oil tank lubrication and double water selection circulating cooling mode based on absorbing international advanced technology in 2008. New products with novel structure, low energy consumption, low noise, excellent performance and low maintenance cost. The company has strong technical force, advanced CAD design means, excellent processing equipment and complete testing equipment. WS^tQ_lN gPlQS N R-NNS TT0:NleNIQ :Nvh Slb V~KYe0leNBlw0be:NNHQ0NRNAm v|^y ZWc NڋTw v~%t_ O`wQ g;NwƋNCgvؚybNT QPOovNT(ϑ0TtvNTNkeW NSW(Θ:g NSW(wzzl MWYO^elOehV0lemThV0eΘRyTXI{lR|~YhQꁨRM5ug R`S0R`Amϑ-NSlnz wzzSzI{:glDN0 The main products are high efficiency, energy saving and low noise - 08 new roots blower, roots vacuum pump, supporting the supply of rotary feeder, gas mixer, cyclone separation tower and other pneumatic conveying system equipment; automatic distribution cabinet, constant pressure, constant flow medium pressure air source station, vacuum negative pressure station and other pump accessories. ,gffN/fN`]~q`W,gv:ghd\O05uhV[hQ:NMRc Qv0 This instruction is written on the premise that you are familiar with basic mechanical operation and electrical safety. 1.QShQ 1. Exit criteria Ty NSW(Θ:g Name: Roots Blower with Three Leaves WS ۏSΘϑ SR MWY5u:g [l Type, Import Air Volume, Pressure, Matching Motor, Rated Speed m3/min Kpa Kw r/min M3/min Kpa Kw r/min QSS Exit number: QSeg Date of production: [hQfJT ! Security Warning: :lЏLSuvEe N^\ NSOO gRVQ0 Faults arising from oil shortage operation do not fall within the scope of three guarantees. R\:ghVnNؚ)n0nonSzzlAm NEu0Y\Wv:W@b 5uR:gNM5u{_{S`c0W NMQSukp~pS5u0 Do not place the machine in places with high temperature, humidity, poor air circulation and dust. The motor and distribution box must be grounded reliably to avoid fire and electric shock. hONRl_{(W\P:geۏL v^Re5un0 Te`cf:yh_0 Maintenance and refueling must be carried out during shutdown and power cut off. At the same time, warning signs are suspended. 2.leJT! 2. Warning! 1. 5uR:g_{&{ThLreTlR %NySl! 1. The motor must rotate in the direction of the sign. Reversal is strictly prohibited. 2. Θ:g%NywЏL %NysQۏ0clSЏl0 2. Blowers are strictly forbidden to operate under overload and to close the intake and exhaust ports. 3. _:gMR_{hgl{Qlϑ e:g8\eTbclN!k0 3. Check the oil quantity in the tank before starting, and change the oil once after 8 hours. 4. NTЏL1000\eQbcN!kW(lN(umnl0 4. Change the special lubricating oil for Roots pump within 1000 hours after operation. 5. Θ:gt\mnĞlogk7)YeNW5KQ ؚĞl0 5. Blower shaft seal lubrication butter cup every 7 days revolve a circle (5 grams) of high-speed butter. 6. ۏlS(W N clS(W N RRP0 6. The intake port is on the top and the exhaust port is on the bottom. Don't reverse it. 7. NǏ'`VЏLO(u0 7. It should not be used beyond the performance range. 8. 6R gbLhQJB/T8941-1999 NT(ϑ cV[hQ NS0 8. Manufacturing implementation standard JB/T8941-1999, product quality according to national standards three packages. 9. lQSQzhttp://www.xdgfj.com/0 9. Company website: http://www.xdgfj.com/. 10. 5uP[{Email:t13063572672@126.com0 10. E-mail: t13063572672@126.com. 11. [ g5u݋0513-68981281 689812880 11. Customer Service Telephone: 0513-68981281, 68981288. 12. [ g Ow0513-68981285 821266480 12. Customer service fax: 0513-68981285, 82126648. 3.~g:yaV 3. Structural sketch VN Figure 1  tQ_TM NSW(Θ:g;N~gNRh List of Main Structural Parts of "Xingde TM" Roots Blower with Three Leaves ^S Ty peϑ ^S Ty peϑ Serial number, name, quantity, serial number, name, quantity 1 Θ:gXSO 1 11 tbv 4 1. Blower housing 1 11 Bearing cap 4 2 NSWSn 2 12 s^. 4 2. Trifoil impeller 2. 12 flat key 4 3 TXg 1 13 NRt 1 3. Rear wallboard 1 13 driven shaft 1 4 ;Nl{ 1 14 [\W 4 4 Main Fuel Tank 1 14 Seal Ring 4 5 tb^ 2 15 MRtb 2 5 Bearing Seat 2 15 Front Bearing 2 6 Ttb 2 16 [\WY 4 6 rear bearing 2 16 seal sleeve 4 7 ;NRt 1 17 MRl{ 1 7. Axle 1 17 Front Fuel Tank 1 8 )ulv 2 18 TthV 1 8. Oil throwing disc 2. 18 coupling 1 9 nk 2 19 l\ 2 9 Gear Hub 2 19 Oil Seal 2 10 nW 2 20 [MO 4 10 Gear Ring 2 20 Location Pin 4 4.yrpN(u 4. Characteristics and uses 4.1yrp 4.1 Characteristics W(Θ:g|[yVl_Θ:g vQg'Yyrp/fO(ueS_SR(WAQVQRNeAmϑKNSRu_ SR bV_[ wQ g:_6Rlvyr_0Qv'Y\Q[NΘ:g'`vOR vcNYXv)nGS NSOsQeg0 Roots blower system is a volumetric rotary blower. Its greatest feature is that when the pressure is adjusted within the allowable range, the flow rate changes little, the pressure selection range is wide, and it has the characteristics of forced gas transmission. The size of the internal clearance determines the performance of the blower, which is directly reflected from the temperature rise of the shell. ;Nyrp main features 10 Amϑ0SRvb'Y ^(uV^ (ϑOo0N 200 C). The front and rear axle seals of fan are lubricated by grease, and grease is injected into the oil cup on the bearing seat every 1-2 circumferences, and the grease is high. Lithium grease with high temperature resistance (needle penetration 220-250, dropping point (> 190 C) was synthesized at high temperature. Oil and grease are replaced after the first operation for 8 hours, and oil and grease are replaced for the second time in a month. In the future, it is suggested that the oil (grease) should be replaced within one month according to the use environment and the quality of the oil (grease). SR|R-N'YWؚSΘ:g;Nl{Qn gv{QtShV (uNQtSmnlΘSd"68.6KPaee{QtSňn Te勦mnl_N/f\O:N TeknTTtbmnl0 TeknxmeQĉ[lMOvl`lQ ǏnelNS)ulvTVl~gv\O(ub_bޘnOl|~0lMO N*Yؚ NMQnVl bHes NM0 The main oil tank of SR series medium and large high pressure blower is equipped with coil cooler, which is used to cool lubricating oil (no cooling device is needed when air pressure is less than 68.6KPa). At the same time, the lubricating oil is also used as lubricating oil for synchronous gears and rear bearings. The synchronous gear is immersed in the oil pool of the specified oil level, and the splash oil supply system is formed by the rotation of the gear, the function of the oil throwing disc and the oil return structure. Oil level should not be too high, in order to avoid gear trapping and resulting in reduced efficiency. 7[ň 7 Installation 7.1[ň:yaSVV3 7.1 Installation schematic reference (Figure 3) V3 Figure 3 7.2[ň 7.2 Installation Essentials ,gWSΘ:gv[ňSSN,:ghY[ňĉ ddkNY\{la NRTy The installation of this type of blower can refer to the installation specifications of general machinery and equipment. In addition, the following items should be noted: a.-N\WΘ:g(uhV[ 'YWΘ:g0WhT[Ǒ(uN!kLpFml0 A. Small and medium-sized blowers are fixed with expansion bolts, and bolt holes of large blowers are grouted twice. b.:g~[ňvW@xhbs^te0S[ 9hnc~b0O{Qv W@xbvhTV^\Yu g40cmvzzYOMOn0 B. The foundation surface of the unit installation should be flat and thick. According to the needs of maintenance, there should be at least 40 cm of free space around the foundation surface. c.[ňeHQhg:gSOQ v^nxeBgir {_^nd{SQvQ\T q#nI{ 6qTΘ:gQSN{S(u9_'`c4YlpQTc0[핹[hVΘblSO|~_se _{Rň[hQblSV{0YSv^TO(ub|~X[(ẀS _{RňbkV 2bkΘ:gPl0v^BlTlpQ~Tb Nol0 C. Installation first checks the body interior, and confirms that there are no impurities, thoroughly clears the iron chips and welding slag in the pipeline, and then the outlet of the fan is connected with the flexible joint flange of the pipeline. Safety valves or pressure relief circuit pipes must be installed when air blowing or gas system is circulated in sealed containers. If there is back pressure in parallel operation or system, check valves must be installed to prevent blower from reversing. The flange joint should not leak air. d.S_vzzl+T\ϑǏ100mg/m3e ^(WۏlSmXhVMRzňnzzlnnhV0 D. When the air dust content is more than 100 mg/m3, it is recommended to install an air filter at the front end of the muffler at the inlet. E. Vertical installation of imported mufflers, small and medium-sized blowers do not need to export mufflers, large blowers can choose to install outlet mufflers, but the weight must be independent support (see figure 3). f.(WΘ:gclSvNOlpQT[ N^ňn[hQNSRh S_Θ:gYNwe Nh^cknxvKmS fbSQbfOS0 F. 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H$ t0x!6    44 lapyteBBBBBBC C"C@CBCFCLCCCIIIIIIIIyl\I;h hN-CJOJQJo($jIhhCJOJQJUo(hW9h~5CJOJQJo(h~5CJOJQJo(h[ h%-5CJOJQJo(h%-5CJOJQJo(hehCJOJQJo(hehfyCJOJQJo(heh'gECJOJQJo(hehX;CJOJQJo(hW9hW95CJOJQJo($j#;hhW9CJOJQJUo(h h~CJOJQJo(BBBBBBBBBCCCCC&C.C6C>CFCNCVC^CfCpCrC~CCFfSFf-$dh$Ifa$gdeCCCCCCCCCCCCCCCCDDD D(D2D4D@DHDPDXDFfFfy$dh$Ifa$gdeXD`DhDpDzDDDDDDDDDDDDDDDDEEE"E*E2EFNFXF`FhFpFzFFFFFFFFFFFFFFFFGFfFf]$dh$Ifa$gdeGGG"G,G4GJFJNJVJ`JbJFf.Ff)$dh$Ifa$gde $dha$gd~IIIJNN$N*N,N2N6NNFNHNPNRNXNZN`N~NNNNNNNNNNNNNNNNNNNNNNNOO O OOOO O(O*O0O2O8OVO^O`OfOhOnOpOvOxOOOOOOOOOOOheh?%CJOJQJo(heh`CJOJQJo(heh\OCJOJQJo(heh+ CJOJQJo(JbJnJvJ~JJJJJJJJJJJJJJJJJKKK"K$K0K8KFfN6Ff(2$dh$Ifa$gde8K@KHKPKXK`KjKrKzKKKKKKKKKKKKKKKL LLLFf>Fft:$dh$Ifa$gdeL"L,L4L>LFLNLXLZLjLtL|LLLLLLLLLLLLLLLMFfFFfB$dh$Ifa$gdeMMMM"M,M.M>MHMPMXM`MjMrM|MMMMMMMMMMMMMFf2OFf K$dh$Ifa$gdeMMMNNNN$N,N4N>NHNRNZNbNlNnN~NNNNNNNNNNFf~WFfXS$dh$Ifa$gdeNNNNNNO OO O*O2O:ODOFOVO`OhOpOxOOOOOOOOFfcFf_Ff[$dh$Ifa$gdeOOOOOOOOO $$Ifl4\{ B#*   t0#644 lap(ytePP"P(P,P0P4P:PRHRLRRRZR\RlRtR|RRRRRRRRRRRRRRRRFfT\ FfVX $dh$Ifa$gdeRRRRS SSSS,S4S9<<= -DM gdcMVp2./:02&3t44d66`8>9<==$=X=r=t==>>@@AAA B BBBZCEEF6FFF|GGBHH KBKLLO6P*RvRdSTPWjWWWXXXZZ\N\]]h___`Bccee hcM<o(hcM<OJPJQJ^Jo(UhcM0JOJQJ^JhcMOJQJ^JhcM<OJQJ^JNinstalled on the flange holes on one side of the exhaust outlet of the blower. When the blower is over-loaded, the instrument should be able to correctly monitor, reflect or send out alarm signals. g.:NNOΘ:g[hQ3z[ЏL Θ:g NAQb}{S00FhgI{YR͑ϑ}w0dky}w_{lSYRbXb/ed0g}Y(WclS{S N[ň9_'`oc4YNmd{S/cRNSb_vq_T0 G. In order to ensure the safe and stable operation of blowers, blowers are not allowed to bear external weighted loads such as pipes, valves and frames. Such loads must be supported by other means. It is better to install elastic soft joint on the exhaust pipe to eliminate the influence of vibration and deformation of the pipe. h.[ňe_{~bckΘ:gT5u:gvcknxMOn ^^NW@xs^bǑ(uteWegۏL4ls^te0 H. When installing, the correct position of the fan and motor must be found. The base and foundation plane should be adjusted horizontally by adjusting the pad iron. i.[ňe~[ NAQ4xOWΘ:gvňM0[ňTvRΘ:glP[^lRup;m edQiddsa0 I. It is absolutely not allowed to destroy the assembly clearance of the fan during installation. After installation, the rotor of the disc-driven fan should rotate flexibly without impact and friction. j._sQtS4lvۏ4lSMn N[\ňn(WQ4lSz {SSd"1Kg0 J. The inlet of circulating cooling water needs to be equipped with a control valve. It is not suitable to install the control valve at the outlet end. The pressure resistance of the pipeline is less than 1Kg. Θ:gQΘS{S NYgRňUST QSΘ:gv^TO(ue _{ňUST &TRS b͑'Y:gkNEe 0UST_{[ň(W4ls^{S N {SQ_ N_\NΘ:gΘS_ &TRUSTSSb N_b_/TǏ\ [{SQ;RXR Npk5u:g0 If a one-way valve is installed on the outlet pipe of the fan, (when several fans are used in parallel, one-way valves must be installed, otherwise serious accidents may occur). The one-way valve must be installed in the horizontal pipeline. The inner diameter of the pipeline should not be less than the air outlet diameter of the fan. Otherwise, the one-way valve may not open or open too small, resulting in increased resistance in the pipeline and burning down the motor. 8.O(u 8. Use 8.1O(uBl 8.1 Requirements for Use a.ۏSlSO)n^ N'YN40! &TR-eW4l9YWYQtSW(Θ:g0 A. The temperature of imported gas is not more than 40 C. Otherwise, a new type of water jacket cooling Roots blower should be ordered. b.lSO-NVSO_|+T\ϑ N'YN100mg/m3 |v_\NňM0 B. The dust content of solid particles in the gas is not more than 100mg/m3, and the particle diameter is smaller than the assembly clearance. c.dqlv+T&qlch&{TT28-78W^dqlvĉ[0v^(WΘ:gۏSňnllRyhV T\P:gvfňn0 C. The tar content of the gas meets the requirements of the urban gas design of T28-78. And in the blower import device oil and gas separator, and shutdown turning device. d.tb)n^gؚ NǏ95!0l)ngؚ NǏ90! D. Bearing temperature should not exceed 95 C. The highest oil temperature does not exceed 90 C. eΘ:g NvSRh@b:ySR NǏLr@bĉ[vGSSV &TR_{\Pfhg|~-NۏlS/f&T5X^X ۏclS/f&ThQ_/TI{ v^Ǒ(uv^ce0 The pressure gauge on the e-blower does not exceed the range of boost specified in the nameplate. Otherwise, it is necessary to stop and check whether the intake port is blocked and whether the intake and exhaust valves are all opened, etc. in the system, and adopt corresponding measures. 8.2Θ:g/TRMRvQY]\O 8.2 Preparations before Blower Start-up a.hgT'}VNS[MOv[ň(ϑ0 A. Check the installation quality of fasteners and positioning pins. b.hgۏ0cl{STI{[ň(ϑ0 B. Inspect installation quality of intake and exhaust pipes and valves. c.hgΘ:gvňM/f&T&{TBl0 C. Check whether the assembly clearance of the blower meets the requirements. d.vTWhgΘ:g;NRtT5u:gv Tt^] N_0.1mm &TR\O_wΘ:g/cR olI{sa q_TΘ:gvO(u[}T0&^TWhgVWv&^v _'}R T&^nvs^L^0 D. The coaxiality error of direct-connected fan driving shaft and motor should not exceed 0.1 mm, otherwise it will cause fan vibration, oil leakage and other phenomena, affecting the service life of the fan. Check the tension of V belt and the parallelism between pulleys. e.hg:g~v^^VhT/f&ThQ萫W[00Wh/f&T'}V0 E. Check whether all the bases around the unit are padded and whether the anchor bolts are tightened. f.Θ:g(W_fMR^T;Nl{SoRl{-NReQW(lN(umnllh-N_MOnT N2^5mm0N(uLrS:NYc[46bxؚ)n}ln:gl Qc[32bxؚ)n}ln:gl :g~]\O1000\eQ_{fbchQ萦mnl0 F. Before starting, the blower should add Roots pump special lubricating oil to the main oil tank and auxiliary oil tank up to 2-5 mm in the center of the oil mark. Substitute brand is 46 # anti-wear high temperature steam turbine oil in summer and 32 # anti-wear high temperature steam turbine oil in winter. All lubricants must be replaced within 1000 hours of unit operation. g.1uN;N0oRl{QX[(WSR ;N0oRl{v Nl^XGW^b'} N|T8TxSST[%Ny5X^X0&TRS_wol0 G. Because of the pressure in the main and auxiliary tanks, the lower plugs of the main and auxiliary tanks should be tightened, and the pressure relief holes of the upper breathing valves should not be blocked. Otherwise, it may cause oil leakage. h.hQSb_Θ:gۏclS vRlP[ la>P,TTMO ge Nck8^vBgX0 H. Open all the inlet and outlet valves of the blower, disc the rotor, and listen to the abnormal noise in all parts. j.hg5uR:glT _{&{TlThLr@b:yeT &TRΘ:g Nck8^cΘ ؏SQsΘSxdsa04lYtfle YΘ:gPl 4l\ST8TeQΘ:g lReO\ir|8TeQΘ:g bNEe0 J. Inspection of motor steering must be in accordance with the direction indicated by the steering sign. Otherwise, the fan can not normally exhaust air, and there may be wind blade collision. When water treatment is aerated, if the blower is reversed, the water will be sucked back into the blower. When pneumatic conveying, the conveyed particles will be sucked into the blower, which will cause accidents. 8.3Θ:gzzwՋЏL No-load Trial Operation of 8.3 Blower a.eňb'YOTvΘ:g^~ǏzzwՋЏl0 A. Fans newly installed or overhauled shall undergo no-load test operation. b.W(Θ:gzzwЏlvi_/f(WۏclShQSb_vagN NbeQՋЏle{xSS/TR 0 B. The concept of Roots blower's no-load operation is to put it into trial operation (by-pass tube pressure relief start) under the condition that all inlet and outlet valves are opened. c.ՋЏle^la‰[mnlvޘn`Q/f&Tck8^ YǏYbǏ\R^lϑ0 C. During commissioning, attention should be paid to whether the splash of lubricating oil is normal or not, and the amount of oil should be adjusted if it is too much or too little. d.Θ:gЏlel g Nck8^vlsTbQpsaSxdTiddX0 D. There is no abnormal odor or smoke, collision and frictional sound when the fan is running. e.zzwЏL30R]S Y`Qck8^sSbeQ&^wЏl0YSsЏl Nck8^^zsSۏLhg cdEeTN\OzzwЏl0 E. Operating under empty load for about 30 minutes, if the situation is normal, then put into operation with load. If abnormal operation is found, it should be checked immediately. After troubleshooting, no-load operation is still required. 8.4Θ:gck8^&^wЏl 8.4 Blower Running Normally with Load a. cBlekba0W &^ Nw v0R[w0 NAQN!k󁝘[w0@b[w|cLr@bhvۏclSKNvYS]0(WclSSRck8^v`Q N _{laۏlSvSRSS NMQw0 A. Slowly adjust as required, with load until rated. No one-time adjustment to rated load is allowed. The so-called rated load refers to the static pressure difference between the intake and exhaust ports marked by the nameplate. In the case of normal exhaust pressure, attention must be paid to the change of intake pressure to avoid overload. b.1uNW(Θ:gvyr'` NAQ\clSvlSOe0WvccVΘ:gvۏlS9eSNۏlSv)n^ &TR\q_TΘ:gv[hQ0 B. Because of the characteristics of Roots blower, it is not allowed to directly connect the exhaust gas back to the air inlet of blower for a long time (changing the temperature of the air inlet), otherwise the safety of blower will be affected. c.Θ:gck8^]\O-N %Ny[hQsQۏclS _N NQwЏL0 C. In the normal operation of the fan, it is strictly forbidden to completely close the intake and exhaust valves and to operate under overload. d.Θ:g(W[]Q NЏLe TnRtbvhb)n^N, NOǏ95! ~8^lamnlvޘn`QSlϑMOn0傹lMONONlh-N_~ _{SeeEQmRW(lN(umnllh-N_OP NMOn0 D. When the blower operates under rated working conditions, the surface temperature of each rolling bearing will not exceed 95 C. It is necessary to pay attention to the splash of lubricating oil and the position of oil quantity. If the oil level is lower than the center line of the oil mark, it is necessary to add the special lubricant for Roots pump to the position above the center of the oil mark in time. 8.5Θ:g\Pf 8.5 Blower Parking N[(Wnw`Q Nz6q\Pf _{ekxSwTQ\Pf NMQ_cOW:ghV sQN'}%`\PfSR(u7bSSLb~RfnxKN0 It is not suitable to stop suddenly at full load. It must be unloaded step by step before stopping, so as not to damage the machine. Users can draw up separate rules on the principle of emergency parking. 9.~bThO 9. Maintenance and overhaul Θ:gv[hQЏLSO(u[}T SQNcknx ~8^0W~bTO{Q v^^laNUONEeׂP[ dNlaN,'`v~Oĉ zY The safe operation and service life of blowers depend on correct and regular maintenance, and attention should be paid to any accident seedlings, except for general maintenance rules. 9. Maintenance and overhaul Θ:gv[hQЏLSO(u[}T SQNcknx ~8^0W~bTO{Q v^^laNUONEeׂP[ dNlaN,'`v~Oĉ zY The safe operation and service life of blowers depend on correct and regular maintenance, and attention should be paid to any accident seedlings, in addition to the general maintenance rules. ؏{@w͑la NTp Attention should also be paid to the following points: a.hgTMOv'}V`QS[MO/f&T~gRsa Y g~gR^'}VKN0 A. Check the tightening condition of each part and whether the positioning pin is loose. If it is loose, it should be tightened. b.Θ:g:gSOQ genlsa0 B. Is there any oil seepage in the blower body? c.Θ:g:gSOQ N g~W0uTeR=saX[(W0 C. There should be no scaling, rusting and peeling phenomena inside the blower body. d.lamnlQtS`Q/f&Tck8^ lamnlv(ϑ ~8^>P,TΘ:gЏL geBgX la:g~/f&T(W N&{Tĉ[]Q N]\O0 D. Pay attention to whether the lubricating oil cooling condition is normal, pay attention to the quality of lubricating oil, often listen to the noise of blower operation, pay attention to whether the unit is working under non-conforming conditions. e.Θ:gvǏ} ge N/fz;R>f:yQegv @bNlaۏclSR0tb)n^T5u:g5uAmvSS M|N$Re:ghV/f&TЏLck8^0 E. Blower overload sometimes does not show immediately, so attention should be paid to the changes of intake and exhaust pressure, bearing temperature and motor current in order to judge whether the machine is running normally. f.bxS:ghVe^[:ghVTMT:\[ۏLKmϑ ZP}YU_ v^(WN NZP}YhNeT NOňMNOcSegvMTBl0 F. When disassembling the machine, it is necessary to measure and record the dimensions of the machine, and mark and orient the parts so as to ensure the assembly and keep the original matching requirements. g.e:ghVb'YOTvΘ:g cO(uekbeQЏL ^ЏL8\eTfbchQ萦mnl0 G. The new machine or the blower after overhaul should be put into operation according to the operation steps. It is suggested that all lubricants be replaced after 8 hours of operation. h.(Wck8^agN`Q NBl:g~ЏL1000\e_{fbcmnl N cebclv.UT gR N(WMQ9 NSVQ0 H. Under normal conditions, the unit is required to replace lubricating oil for 1000 hours, and the after-sales service that does not change oil on time is not within the free range of three packages. i.e8^O{Q_͑ \Ee_{O YTQbeQO(u0 I. Daily maintenance is very important, minor faults must be repaired before they are put into use. :g~e8^~b c NhۏL Daily maintenance of units is carried out according to the following table ~bQ[ Maintenance content yv k!k_f k)Yhg kg~b Yl Projects: Every Driving, Daily Inspection, Monthly Maintenance hgl{QvlMO " " " lh-N_OP N Check the oil level in the tank The center of the oil mark is above. hgtzl\vlo " " |T8T_{Eu Check oil seal leakage at axle end Respiratory valve must be unblocked hgvt\Ğlog " " khTeNWRl Check top seal butter cup nml{Qv^bcl " glnmv^czz Clean the tank and change oil Clean and empty the diesel oil hgv&^bTthV " " Check belt or coupling hgSRhv>f:y " " Inspection of Pressure Gauge Display hg[hQv|pe " " Check the coefficient of safety valve SQ{-Nv_ir " " Removal of foreign bodies from pipes hgޏc{S " :ghVQml2 Inspection of Connecting Pipeline hg蕄v_/TrQ " Check the opening status of the valve hg5u:gSlT " c{4Yc:y Check the motor and steering Follow the arrow hg5uST5uAm " " Check voltage and current KmՋ/cRNjV " " Testing Vibration and Noise KmՋYX)n^ " " )nGSd"40! Testing shell temperature Temperature rise < 40 C hg_sQtS4l " " )n^d"55! Check circulating cooling water Temperature 55 C nNtb|^ " Gear and Bearing Accuracy ۏSǏnmhV " " nmǏnbbce Imported filter muffler Clean filter or renewal 10EeTcd 10 Faults and Troubleshooting tQ_:gl/f^8^Oyv ]㉳Qol0W(Θ:gSuvEeTSV mSO(uagNTЏL]QI{V } _N{USveW[egfvQSVTcdel 9hnc[ENNRgTcd0h4@bcOv N^\N,8^ĉEeScdl0 Xingde pump is very excellent, has solved the problem of oil leakage. Roots blower failure and causes, involving the use of conditions and operating conditions and other factors, it is difficult to explain the reasons and removal methods in simple words, need to be based on actual analysis and elimination. Table 4 provides only general and routine troubleshooting methods. :l/fW(Θ:ggYSuEevSV0 Oil shortage is the most common cause of failure of Roots blower. h4EeScdel Table 4: Troubleshooting and troubleshooting Eesa SuSV cdel Troubleshooting Θϑ N 1.SnN:gSOx_c _wX'Y 1.fbcx_cN Insufficient air flow 1. Gap increase caused by wear of impeller and body 1. Replacement of worn parts 2.MT g@bSR 2. cBlte 2. Change of fit clearance 2. Adjustment as required 3.|~ glo 3.hgTcd 3. System Leakage 3. Removal after Inspection 4. ORv&^Sbn Θ:gl NM 4.fbcbtev&^ 4. Drive belt slips, blower speed decreases 4. Replace or adjust belt 5uR:g Motor Ǐ} 1.|~SRSS Overload 1. System Pressure Change a.ۏSǏnQ5X^X bvQ[SV b;RXؚ b_bS ۏl NEu 1.a hgTcd A. Blockage of the imported filter screen or other causes of increased resistance, negative pressure and poor intake. 1. A. Removal after inspection b.QS|~SRXR 1.b hg0{SI{ B. Pressure increase of outlet system 1. B Check valves, pipes, etc. 2.SNMT Nck8^_w 2. The abnormal matching of the other parts causes the abnormal matching of the parts. a.YRNSuxj 2.a te A. Rubbing of Static and Dynamic Parts 2. A Adjustment Clearance b.n_cOW 2.b fbc B. Gear damage 2. B replacement c.tb_cOW 2.c fbc C. Bearing damage 2. C replacement )n^Ǐؚ Excessive temperature :l 1.|~} wX'Y 1.hgTcd (Oil shortage) 1. System overload, load increase 1. Elimination after inspection 2.ۏSlSO)n^Xؚ 2.hgTcd 2. Increased temperature of imported gas 2. Exclusion after inspection 3.YRNSuxj 3.te 3. Rubbing of Static and Dynamic Parts 3. Adjusting Clearance 4.tb_cOW 4.fbc 4. Bearing damage 4. Replacement 5.nnUT Nck8^b_cOW 5.hgTtefbc 5. Abnormal meshing or damage of gears 5. Adjustment and replacement after inspection 6.mnl NbǏY 6telMO 6. Insufficient or excessive lubrication 6. Adjust oil level 7.l( ksObsNS 7fbc 7. poor oil quality or emulsification 7 replacement 8.QtS4leb4lϑ N 8O Y 8. Cooling water break or water shortage 8. Repair ~h continued Eesa SuSV cdel Troubleshooting SnNSnKNSuidd0xd 1.bx_c V X'Y0[SnKNSS 1.x_cǏlQ]MTT^~Nfbc Friction and collision occur between impeller and impeller. 1. Tooth surface wear, resulting in increased clearance between impellers. 1. When wear exceeds tolerance fit, it should be replaced. 2.nk.NSn.~gR 2.fbcs^. 2. Looseness of hub and impeller keys 2. Replacement of flat keys 3.;NNRt/_fP 3.!hvbbct 3. Overbending of the main and follower axles 3. Straightening or changing axles 4.:gSOQmeQBg( b1uNN(b_b~W 4.ndBg(N~W 4. Mixing impurities into the body or scaling due to medium formation 4. Removing impurities and scaling 5.tbx_c 8nX'Y 5.fbctb 5. Bearing wear, clearance increase 5. Replacement of bearings 6.P[SRЏL 6.hgSVTcd 6. Operation of over-rated pressure 6. Elimination after checking causes 7.nkNnW[MO}TSuMOy 7.teTQT[͑M 7. Displacement of hub and ring pin after overload 7. Reaming after adjustment SnN:gX_TSuidd0xd 1.nRtbx_c 8nX'Y 1.fbctb Radial friction and collision between impeller and casing 1. Wear of rolling bearing and increase of clearance 1. Replacement of bearing 2.;NNRt/_fP 2.!hvbfbct 2. Overbending of main and follower axles 2. Straightening or replacing axles 3.P[SRЏL 3.hgSVTcd 3. Operation of over-rated pressure 3. Elimination after checking causes 4.] 4.~OTQňM 4. Over-tolerance of clearance 4. Repairing and reassembling SnNXgKNtTSuidd 1.SnNXgzbD|Bg(bN(~W 1.ndBg(T~W Axial friction occurs between impeller and wallboard 1. Adhesion of impurities or medium scaling on the end of impeller and wallboard 1. Removal of impurities and scaling 2.nRtbx_c08nX'Y 2.fbctb 2. Wear and clearance increase of rolling bearings 2. Replacement of bearings 3.e:g[MOWYlň}Y ] 3.~OTQňM 3. The positioning set of the new machine is not installed properly and the clearance is out of tolerance. 3. Repair and reassemble after repair. /cRNjV󗅍P 1.Θ:g05u:g Tt^P 1.!hck Tt^ Vibration and noise exceeding limit 1. Coaxiality exceeding limit of fan and motor 1. Correction of coaxiality 2.lP[s^a4xOWN(~W 2.nmT(Ws^a 2. Rotor balance is destroyed (medium scaling). 2. Balance after cleaning 3.tbx_cb_cOW 3.fbc 3. Bearing wear or damage 3. Replacement 4.nx_cb_cOW 4.fbcNNNN 4. Wear or damage of gears 4. Replacement (one to two pieces) 5.0WhbvQ['}V~gR 5.hgT'}V 5. Foot bolts or other fastening loosening 5. Fastening after inspection n_cOW 1.wЏLbbS Nck8^vQQ 1.fbclaO Gear damage 1. Overload operation or abnormal impact 1. Replacement (pay attention to backlash) 2.mnlϑǏ\bl( NsO 2.fbc 2. Too little lubricant or poor oil quality 2. Replacement 3.&^Svc/TR &^S\P:g 3.[ň NxSS 3. Start directly with pressure and stop with pressure 3. Install three-way relief valve tb_cOW 1.mn Bearing damage 1. Lubrication 3. Start directly with pressure and stop with pressure 3. Install three-way relief valve tb_cOW 1.mnl0ml(ϑ NsObOl N 1.fbc0Rl Bearing damage 1. poor quality of lubricating oil and grease or insufficient oil supply 1. replacement and refueling 2.gwЏL 2.fbc 2. Long-term overload operation 2. Replacement 3.t8Ol\ol 3.fbcl\Ntb 3. Oil Leakage of Shaft Extension Seal 3. Replacement of Oil Seal and Bearing tQ_:glvTW NSW(Θ:gYW:\[S[ň:\[V Outward Size and Installation Dimension Diagram of Three-leaf Roots Blower of Xingde Machine Pump Direct Connection WS A A1 B B1 L B2 H H1 Hn n- Model A A1 B B1 L B2 H 1 H n n n-phi 3L-40 650 250 270 230 620 280 960 370 200 4-11 3L-40 650 250 270 230 620 280 960 370 200 4-11 3L-50 680 250 270 230 690 320 960 370 200 4-11 3L-50 680 250 270 230 690 320 960 370 200 4-11 3L-65 680 250 270 230 690 340 1030 380 200 4-11 3L-65 680 250 270 230 690 340 1030 380 200 4-11 3L-80 880 340 340 300 890 400 1160 420 200 4-11 3L-80 880 340 340 300 890 400 1160 420 200 4-11 3L-100`! 1020 400 400 350 1140 400 1250 500 250 4-14 3L-100I 1020 400 350 1140 400 1250 500 250 4-14 3L-100a! 1020 400 400 350 1200 416 1360 540 260 4-14 3L-100II 1020 400 350 1200 416 1360 540 260 4 14 3L-125`! 1020 400 420 370 1260 420 1360 540 260 6-18 3L-125 I 1020 400 420 370 1260 420 1360 540 260 6-18 3L-125a! 1250 500 440 380 1420 500 1420 600 260 6-18 3L-125 II 1250 500 440 380 1420 500 1420 600 260 6-18 3L-125b! 1400 500 480 430 1520 600 1420 600 260 6-18 3L-125 III 1400 500 480 430 1520 600 1420 600 260 6-18 3L-150`! 1460 600 480 430 1600 600 1460 600 290 6-18 3L-150I 1460 600 480 430 1600 600 1460 600 290 6-18 3L-150a! 1600 600 510 450 1720 600 1650 720 325 6-18 3L-150 II 1600 600 510 450 1720 600 1650 720 325 6-18 3L-200`! 1650 600 510 450 1850 680 1800 750 355 6-18 3L-200I 1650 600 510 450 1850 680 1800 750 355 6-18 3L-200a! 1700 700 630 570 1980 700 1850 800 400 6-18 3L-200 II 1700 700 630 570 1980 700 1850 800 400 6-18 3L-250`! 1850 700 650 590 2160 760 2080 920 450 6-18 3L-250I 1850 700 650 590 2160 760 2080 920 450 6-18 3L-250a! 1900 800 700 640 2200 820 2200 950 520 6-22 3L-250 II 1900 800 700 640 2200 820 2200 950 520 6-22 3L-300 1960 800 800 740 2360 900 2400 1020 600 6-22 3L-300 1960 800 800 740 2360 900 2400 1020 600 6-22 tQ_:gl&^TW NSW(Θ:gYW:\[S[ň:\[V Outward Dimension and Installation Dimension Diagram of Hinde Pump-belt Three-leaf Roots Blower WS A A1 B B1 L B2 H H1 Hn n- Model A A1 B B1 L B2 H 1 H n n n-phi 3L-40 680 250 270 230 690 480 960 370 200 4-11 3L-40 680 250 270 230 690 480 960 370 200 4-11 3L-50 680 250 270 230 690 480 960 370 200 4-11 3L-50 680 250 270 230 690 480 960 370 200 4-11 3L-65 680 250 270 230 690 520 1030 380 200 4-11 3L-65 680 250 270 230 690 520 1030 380 200 4-11 3L-80 880 340 460 420 890 600 1160 420 200 4-11 3L-80 880 340 460 420 890 600 1160 420 200 4-11 3L-100`! 1020 400 460 420 1040 650 1250 500 250 4-14 3L-100I 1020 400 460 420 1040 650 1250 500 250 4-14 3L-100a! 1020 400 460 420 1040 720 1360 540 260 4-14 3L-100II 1020 400 460 420 1040 720 1360 540 260 4-14 3L-125`! 1020 400 460 420 1040 720 1360 540 260 6-18 3L-125 I 1020 400 460 420 1040 720 1360 540 260 6-18 3L-125a! 1060 430 560 510 1110 820 1420 600 260 6-18 3L-125 II 1060 430 560 510 1110 820 1420 600 260 6-18 3L-125b! 1060 430 560 510 1110 820 1420 600 260 6-18 3L-125 III 1060 430 560 510 1110 820 1420 600 260 6-18 3L-150`! 1240 525 640 590 1300 930 1460 600 290 6-18 3L-150I 1240 525 640 590 1300 930 1460 600 290 6-18 3L-150a! 1400 600 700 650 1450 1020 1650 720 325 6-18 3L-150 II 1400 600 600 650 1450 1020 1650 720 325 6-18 3L-200`! 1440 600 700 650 1550 1200 1800 750 355 6-18 3L-200I 1440 600 650 1550 1200 750 355 6-18 3L-200a! 1500 600 750 700 1600 1320 1850 800 400 6-18 3L-200 II 1500 600 750 700 1600 1320 1850 800 400 6-18 3L-250`! 1600 700 800 740 1800 1450 2080 920 450 6-18 3L-250I 1600 700 800 740 1800 1450 2080 920 450 6-18 tQ_:glmhVYW:\[S[ň:\[V Size and Installation Dimension Diagram of Xingde Machine Pump Muffler WS ۏSmhV QSmhV {_ Model Import Muffler, Export Muffler, Diameter D1 D2 L n  D1 D2 L n  Dn D1, D2, L, n, phi, D1, D2, L, n, phi, Dn 3L-40 110 160 530 4 18 110 142 580 4 18 40 3L-40 110 160 530 4 18 110 142 580 4 18 40 3L-50 125 160 530 4 18 125 142 580 4 18 50 3L-50 125 160 530 4 18 125 142 580 4 18 50 3L-65 145 185 615 4 18 145 160 635 4 18 65 3L-65 145 185 615 4 18 145 160 635 4 18 65 3L-80 160 240 665 4 18 160 195 905 4 18 80 3L-80 160 240 665 4 18 160 195 905 4 18 80 3L-100`! 180 280 685 8 18 180 255 1120 8 18 100 3L-100I 180 280 685 8 18 180 255 1120 8 18 100 3L-100a! 210 320 775 8 18 210 285 1200 8 18 100 3L-100II 210 320 775 8 18 210 285 1200 8 18 100 3L-125`! 210 320 775 8 18 210 285 1200 8 18 125 3L-125 I 210 320 775 8 18 210 285 1200 8 18 125 3L-125a! 210 320 775 8 18 210 285 1200 8 18 125 3L-125 II 210 320 775 8 18 210 285 1200 8 18 125 3L-125b! 210 320 775 8 18 210 285 1200 8 18 125 3L-125 III 210 320 775 8 18 210 285 1200 8 18 125 3L-150`! 240 380 800 8 18 240 320 1250 8 18 150 3L-150I 240 380 800 8 18 240 320 1250 8 18 150 3L-150a! 240 380 800 8 18 240 320 1250 8 18 200 3L-150 II 240 380 800 8 18 240 320 1250 8 18 200 3L-200`! 295 420 900 8 22 295 360 1350 8 22 200 3L-200I 295 420 900 8 22 295 360 1350 8 22 200 3L-200a! 295 420 900 8 22 295 360 1350 8 22 250 3L-200 II 295 420 900 8 22 295 360 1350 8 22 250 3L-250`! 350 450 1050 8 22 350 400 1450 8 22 250 3L-250I 350 450 1050 8 22 350 400 1450 8 22 250 3L-250a! 350 450 1050 12 22 350 400 1450 12 22 250 3L-250 II 350 450 1050 12 22 350 400 1450 12 22 250 3L-300 400 500 1200 12 22 400 450 1600 12 22 300 3L-300 400 500 1200 12 22 400 450 1600 12 22 300     NSW(Θ:gO(uffN WS^tQ_lN gPlQS PAGE 20 %NyU_ PAGE 1 HrCgOb ==$=X==>>@@ABBZCEEF6FFF|GGBHH KBKLLO6P -DM gdcM6P*RvRdSTPWjWWWXXXZZ\N\]]h___`Bcceeggkk -DM gdcMegPgRggkk:kkFmVmmmpoopqq$rfrjsss"ttBu:wwxyy{{X}}RPh 4^ށ ‚Rfhjl~ȃʃ܃XjlnpǸǸǸǸǸǸǸǸǸDZ hFv<o(hFv<OJPJQJ^Jo(hFv<OJQJ^JhFvOJQJ^JhcM<OJPJQJ^Jo(hcM<OJQJ^JhcMOJQJ^JFk:kkDmFmVmmmpoopqq$rfrjsss"ttBu:wwxyy{{ -DM gdFv -DM gdcM{X}}RNPh 4^ށ ‚R~܃Xr"ph-DM \$gdFv -DM gdFvpr "pօ>RTVĆ"2468:p‡Ї҇ԇևL\^`bnprֈ 0246HƊ܍bxԎR"H hFv<o(hFv<OJPJQJ^Jo(hFvOJQJ^JhFv<OJQJ^JTpօ>VĆ":p‡Lrֈ HƊ܍h-DM \$gdFv -DM gdFv܍bxԎR"HԐ2h $lĔt:| -DM gdFvԐ2h $lĔt:|JƘD\Ι|6›,2Hf.T4.ءlJΤl*JƦt<nΪvPTz"ְ(, hcMhFvOJQJ^JhFv<OJQJ^J[JƘD\Ι|6›*,2Hf. -DM gdFv.T4.ءlJΤl*JƦt<nΪv -DM gdFvvPTz"ְ(*,  *NPl dhWD`gd1 -DM gdFv  *PnTrҷ4^̹ι(`lnȻ6BDvH¾ľ^jl0<>n  Vr2Vbd(46 dhFv<OJPJQJ^Jo(hFv<OJQJ^JhFvOJQJ^JWlnTrҷ4^(`Ȼ6vH -DM gdFv^0n  Vr2V(d8 -DM gdFv8~P\^*68X2Txbfl&(x6Xdf&(x<^jl(*z>nhFvOJQJ^JhFv<OJPJQJ^Jo(hFv<OJQJ^JV~P*X2RTxbflh-DM \$gdFv -DM gdFvx6Xx<^z>n46 dhWD`gd1 -DM gdFvn468:>@DFJLPjlɿͩͩjhr0JU*hs0JmHnHu*h hro(hs0JmHnHu hr0Jjhr0JUhv h|fo(h;jh;Uh hcMo(hcMhFvOJQJ^JhFv<OJQJ^J$68<>BDHJNPjl &`#$gd dhWD`gd1>&P 182P/R :pr. 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